{"id":818,"date":"2022-01-16T18:09:43","date_gmt":"2022-01-16T16:09:43","guid":{"rendered":"https:\/\/aitanachem.com\/mineral-fillers-for-composite\/composites-weight-reduction\/"},"modified":"2026-04-20T11:09:16","modified_gmt":"2026-04-20T09:09:16","slug":"trays-weight-reduction","status":"publish","type":"page","link":"https:\/\/aitanachem.com\/en\/mineral-fillers-for-composite\/trays-weight-reduction\/","title":{"rendered":"Trays weight reduction"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"818\" class=\"elementor elementor-818 elementor-156\" data-elementor-post-type=\"page\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e965bfe elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e965bfe\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-43237cd1\" data-id=\"43237cd1\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7035295 elementor-share-buttons--skin-flat elementor-share-buttons--shape-rounded elementor-share-buttons--view-icon-text elementor-grid-0 elementor-share-buttons--color-official elementor-widget elementor-widget-global elementor-global-1083 elementor-global-350 elementor-widget-share-buttons\" data-id=\"7035295\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"share-buttons.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-grid\" role=\"list\">\n\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\" role=\"listitem\">\n\t\t\t\t\t\t<div class=\"elementor-share-btn elementor-share-btn_twitter\" 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57.827 21.117-2.273 41.584-8.122 60.426-16.243-14.292 20.791-32.161 39.308-52.628 54.253z\"><\/path><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-share-btn__text\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__title\">\n\t\t\t\t\t\t\t\t\t\tTwitter\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-grid-item\" role=\"listitem\">\n\t\t\t\t\t\t<div class=\"elementor-share-btn elementor-share-btn_linkedin\" role=\"button\" tabindex=\"0\" aria-label=\"Share on linkedin\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__icon\">\n\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fab-linkedin\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 32H31.9C14.3 32 0 46.5 0 64.3v383.4C0 465.5 14.3 480 31.9 480H416c17.6 0 32-14.5 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85.5 0 112v19c0 7.4 3.4 14.3 9.2 18.9 30.6 23.9 40.7 32.4 173.4 128.7 16.8 12.2 50.2 41.8 73.4 41.4z\"><\/path><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-share-btn__text\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__title\">\n\t\t\t\t\t\t\t\t\t\tEmail\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-01dd4e8 elementor-align-left elementor-widget elementor-widget-global elementor-global-1065 elementor-global-643 elementor-widget-breadcrumbs\" data-id=\"01dd4e8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"breadcrumbs.default\">\n\t\t\t\t\t<p id=\"breadcrumbs\"><span><span><a href=\"https:\/\/aitanachem.com\/en\/\">Home<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0b03116 elementor-widget elementor-widget-text-editor\" data-id=\"0b03116\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>Trays weight reduction is possible thanks to our unique formulation based on mineral fillers specific for this type of product.<\/strong> This weight reduction is a huge competitive advantage over traditional resin shower trays with a much higher density. Our low weight formulations <strong>can reduce the weight of traditional resin shower trays by up to 40%.<\/strong> All this, without modifying the physical-mechanical characteristics neither the quality of the final product. <strong>Our unique technology does not require any change in the production process.<\/strong> Shower trays manufacturers can immediately implement this unique technology in production lines already in operation.<\/p>\n<p>If you are interested in reducing the weight of your resin shower trays, <strong>read on and you will discover the advantages of this new technology and why is revolutionising the sector.<\/strong><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bc9c73c elementor-widget elementor-widget-image\" data-id=\"bc9c73c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/www.texence.com\/en\/\" target=\"_blank\">\n\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"768\" src=\"https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034-768x768.jpg\" class=\"attachment-medium_large size-medium_large wp-image-2311\" alt=\"Trays weight reduction\" srcset=\"https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034-768x768.jpg 768w, https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034-300x300.jpg 300w, https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034-1024x1024.jpg 1024w, https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034-150x150.jpg 150w, https:\/\/aitanachem.com\/wp-content\/uploads\/2024\/12\/IMG-20240503-WA0034.jpg 1080w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b75aa1f elementor-widget elementor-widget-heading\" data-id=\"b75aa1f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Mineral fillers for trays weight reduction<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-85d964d elementor-widget elementor-widget-text-editor\" data-id=\"85d964d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>Building on our close collaboration with our strategic partners over recent years,<\/strong> we have developed a technology that achieves a reduction in polymer matrix composite materials density. In the particular case of resin shower trays, we have managed to develop <strong>different types of mineral fillers that allow a weight reduction of up to 40%.<\/strong> This weight reduction occurs <strong>without affecting the original properties of the resin shower tray.<\/strong> Shower trays manufactured using our technology have passed demanding certification tests in accordance with European and British standards applicable to this type of product in independent laboratories.<\/p>\n<p><strong>Our trays weight reduction technology can be easily adapted to any type of production.<\/strong> On the one hand, it is perfectly applicable to all types of resins: polyester, acrylic, vinylester, etc&#8230; On the other hand, we can adjust the target trays density to the needs of our clients. Because our technology creates \u2018micro-bubbles\u2019 in the polymerised structure, <strong>the shower tray coating must be a gelcoat.<\/strong> Considering that, in order to complete our trays weight reduction technology, we have developed high performance gelcoats that guarantee compliance with the requirements and European regulations in force for this type of product. <strong>Our gelcoats ensure the highest anti-slip classes, together with multiple possibilities in terms of design (textures, colours, finishes, etc&#8230;).<\/strong><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0524818 elementor-widget elementor-widget-heading\" data-id=\"0524818\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Advantages of weight reduction in shower trays<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-103caf4 elementor-widget elementor-widget-text-editor\" data-id=\"103caf4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Thanks to the production of composite materials with a lower density, we obtain much lighter shower trays, but with the same performance and quality. <strong>This trays weight reduction gives them extraordinary competitive advantages, since:<\/strong><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><strong>it allows us to reduce the unit transport cost<\/strong> as we can load many more trays on a lorry or in a container. This is especially relevant for those manufacturers who sell their products in distant markets or who are not competitive at the present for that reason.<\/li>\n<li>our technology allows for <strong>easier handling of the products.<\/strong> This has a significant impact on both the production process and the subsequent assembly itself. <strong>In products such as bathtubs, this weight reduction is an even more evident<\/strong> differential advantage. In many projects, this type of product is discarded due to the difficulty of assembly or the cost of the associated logistics.<\/li>\n<li><strong>our technology boosts productivity<\/strong> without having to make any changes in the way we produce. Thanks to the fact that our technology <strong>does not require any changes to existing production lines<\/strong>, we can assure that our customers, after implementing our technology, manage to <strong>increase the production of their shower trays by between 15 and 25%,<\/strong> without having to make any modifications on their production process.<\/li>\n<\/ul>\n<p><\/li>\n<p><\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5b6bb47 elementor-widget elementor-widget-heading\" data-id=\"5b6bb47\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">AITANA CHEMICALS - polymer matrix composites mineral fillers formulation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2bbd132 elementor-widget elementor-widget-text-editor\" data-id=\"2bbd132\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>With the proliferation of polymer matrix composites for new applications, the formulation of specific mineral fillers has become a science. Building on our close collaboration with our strategic partners over recent years, <strong>we are able to offer our customers a technical department specialised in the formulation and combination of mineral fillers.<\/strong> In addition trays weight reduction, we offer technical advice to assess for improving other features of the final product. The rigorous quality control of the minerals selected and chemically and thermally treated allows us to offer maximum guarantees.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e7646a0 elementor-widget elementor-widget-heading\" data-id=\"e7646a0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conclusion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6f16168 elementor-widget elementor-widget-text-editor\" data-id=\"6f16168\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Trays weight reduction, while maintaining their original quality and performance, is revolutionising the whole sector. <strong>Our unique technology is increasingly demanded and implemented in factories all over the world.<\/strong> The reduction in transport costs, the ease of assembly thanks to lighter trays and the improvements in productivity, make this technology a true revolution.\u00a0AITANA CHEMICALS has a technical department specialised in the formulation and combination of mineral fillers. If you have any queries, <strong><a href=\"https:\/\/www.aitanachem.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">do not hesitate to contact us.<\/a><\/strong><\/p>\n<p>If you want to know more about our developments in mineral fillers formulation, <strong>we recommend you read our\u00a0<\/strong><strong><a href=\"https:\/\/www.aitanachem.com\/en\/mineral-fillers-for-composite\/\">complete guide on mineral fillers.<\/a><\/strong><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-846898e elementor-share-buttons--skin-flat elementor-share-buttons--shape-rounded elementor-share-buttons--view-icon-text elementor-grid-0 elementor-share-buttons--color-official elementor-widget elementor-widget-global elementor-global-1083 elementor-global-350 elementor-widget-share-buttons\" data-id=\"846898e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"share-buttons.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-grid\" 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85.5 0 112v19c0 7.4 3.4 14.3 9.2 18.9 30.6 23.9 40.7 32.4 173.4 128.7 16.8 12.2 50.2 41.8 73.4 41.4z\"><\/path><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-share-btn__text\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-share-btn__title\">\n\t\t\t\t\t\t\t\t\t\tEmail\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Twitter Share Pin WhatsApp Email Trays weight reduction is possible thanks to our unique formulation based on mineral fillers specific for this type of product. This weight reduction is a huge competitive advantage over traditional resin shower trays with a much higher density. Our low weight formulations can reduce the weight of traditional resin shower [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":816,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"plain-container","ast-site-content-layout":"normal-width-container","site-content-style":"unboxed","site-sidebar-style":"unboxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-818","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.1 (Yoast SEO v28.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Trays weight reduction - AITANA CHEMICALS<\/title>\n<meta name=\"description\" content=\"Discover how to reduce the weight of resin shower trays without losing quality or resistance. 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