{"id":3267,"date":"2026-08-01T18:53:16","date_gmt":"2026-08-01T16:53:16","guid":{"rendered":"https:\/\/aitanachem.com\/resin-shower-tray-weight-reduction-how-to-lighten-up-to-40-without-losing-strength\/"},"modified":"2026-08-03T16:02:32","modified_gmt":"2026-08-03T14:02:32","slug":"trays-weight-reduction","status":"publish","type":"post","link":"https:\/\/aitanachem.com\/en\/trays-weight-reduction\/","title":{"rendered":"Resin shower tray weight reduction: How to lighten up to 40%  without losing strength"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3267\" class=\"elementor elementor-3267 elementor-3245\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-698f6a1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"698f6a1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-8772266\" data-id=\"8772266\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-cf26246 elementor-widget elementor-widget-text-editor\" data-id=\"cf26246\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>In the sanitaryware sector, shower trays manufactured with polyester resin and conventional mineral fillers (such as dolomite or calcium carbonate) offer a high-quality surface finish and a warm touch. However, they present a major technical drawback with a high economic impact: their heavy weight. A standard large-format shower tray can easily exceed 50-60 kg, which raises export freight costs, complicates pallet transport, and requires two workers for handling and site installation. <strong>Large retailers and distributors increasingly demand lighter shower trays that a single person can handle. Reducing shower tray weight without losing performance has therefore become a clear competitive advantage.<\/strong><\/p>\n<p>Attempting to reduce this weight by adding untreated fillers or using resins with a very low exothermic peak usually leads to severe issues in the factory and at the end customer&#8217;s home: <strong>corner deformation, excessive flexibility, and failures in physical-mechanical strength tests.<\/strong> The technical solution does not lie in subtracting raw materials from the mold, but in implementing Light Weight Filler (LWF) technology.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e8bbb23 elementor-widget elementor-widget-heading\" data-id=\"e8bbb23\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">How to reduce the weight of a resin shower tray using the right mineral filler<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8535d6f elementor-widget elementor-widget-text-editor\" data-id=\"8535d6f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>LWF technology replaces the traditional dense mineral fraction with a balanced formulation of treated minerals that generate a lower-density polymerized mass. While a conventionally manufactured mineral filler shower tray has a density of around 2.3 kg\/litre, incorporating our <a href=\"https:\/\/aitanachem.com\/en\/mineral-fillers-for-composite\/light-weight-fillers\/\" target=\"_blank\" rel=\"noopener\"><strong><u>light weight mineral fillers<\/u><\/strong><\/a> allows manufacturing parts with <strong>densities around 1.2 kg\/litre<\/strong>, representing <strong>up to 40% less total weight<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-876ff12 elementor-widget elementor-widget-heading\" data-id=\"876ff12\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Gelcoat, Anti-slip properties and Certification<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1b8588d elementor-widget elementor-widget-text-editor\" data-id=\"1b8588d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Because the density reduction is achieved through a microbubble structure, the shower tray must be coated with a gelcoat. <strong>For this technology, we have developed high-performance ISO-NPG gelcoats<\/strong> offering the complete RAL color chart, various textures and finishes, and the most demanding anti-slip resistance classes required for this product type. Shower trays manufactured with this technology <strong>pass demanding certification tests in accredited independent laboratories according to applicable European CE marking standards (ISO EN 14527) and British standards (UKCA)<\/strong> \u2014 in most cases recording deformations of less than 1-2 mm. By controlling the exothermic peak and ensuring complete wetting in the area next to the gelcoat, air micro-voids are eliminated and the risk of chipping or delamination from osmosis is reduced to zero.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b980f8b elementor-widget elementor-widget-heading\" data-id=\"b980f8b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Advantages of manufacturing low weight shower trays<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-410ec47 elementor-widget elementor-widget-text-editor\" data-id=\"410ec47\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ul>\n<li><strong>Lower freight costs<\/strong>: weighing significantly less, more shower trays fit into each truck or container, reducing the unit shipping cost and making exports more competitive.<\/li>\n<li><strong>Single-person installation<\/strong>: A lightweight tray is handled and installed much more easily, an increasingly common requirement in large-scale retail.<\/li>\n<li><strong>Higher productivity<\/strong>: by injecting a less dense mass into the mold, you produce more trays per day (up to 15-20% more) without changing the workflow.<\/li>\n<li><strong>No line changes required<\/strong>: the technology is implemented immediately on existing production lines, with no additional investment in machinery.<\/li>\n<\/ul>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1121454 elementor-widget elementor-widget-heading\" data-id=\"1121454\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">How to Transition Your Shower Tray Production to Light Weight<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3ba2add elementor-widget elementor-widget-text-editor\" data-id=\"3ba2add\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>Migrating from a dolomite formula to a light weight filler is straightforward: most manufacturers adapt their current production line without investing in new machinery.<\/strong> Our technical department helps you define the optimal target density \u2014the balance between weight and cost\u2014 and supplies test samples for your own line. If you want to test the technology on your shower trays, just <a href=\"https:\/\/aitanachem.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\"><strong><u>get in touch with us<\/u>.<\/strong><\/a><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fbfb7ca elementor-widget elementor-widget-heading\" data-id=\"fbfb7ca\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Frequently asked questions about low weight shower trays<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3d27aca elementor-widget elementor-widget-accordion\" data-id=\"3d27aca\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"accordion.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-accordion\">\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6411\" class=\"elementor-tab-title\" data-tab=\"1\" role=\"button\" aria-controls=\"elementor-tab-content-6411\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">How much can a low weight shower tray weigh?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6411\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"1\" role=\"region\" aria-labelledby=\"elementor-tab-title-6411\"><p>It depends on the dimensions and the target density, but weight reduction reaches up to 40%. For example, a 1200 \u00d7 900 mm shower tray can go from around 38.5 kg with dolomite to around 28.5 kg with a light weight filler.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6412\" class=\"elementor-tab-title\" data-tab=\"2\" role=\"button\" aria-controls=\"elementor-tab-content-6412\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">Is it necessary to apply gelcoat on a light weight shower tray?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6412\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"2\" role=\"region\" aria-labelledby=\"elementor-tab-title-6412\"><p>Yes, it is essential. The density reduction is achieved by creating an internal microbubble structure within the polymerized mass, so the outer layer must be sealed with a gelcoat providing chemical resistance, surface hardness, the desired RAL colour and the required anti-slip properties. For this technology we have developed high-performance ISO-NPG gelcoats, with various textures and finishes, and the most demanding slip-resistance classes.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6413\" class=\"elementor-tab-title\" data-tab=\"3\" role=\"button\" aria-controls=\"elementor-tab-content-6413\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">Does the shower tray warp when reducing its mass?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6413\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"3\" role=\"region\" aria-labelledby=\"elementor-tab-title-6413\"><p>No, provided the formulation is chemically balanced. Silanized surface treatment and the formulation of our mineral fillers keep the mass homogeneous during curing, ensuring perfect planar rigidity.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6414\" class=\"elementor-tab-title\" data-tab=\"4\" role=\"button\" aria-controls=\"elementor-tab-content-6414\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">Are mechanical performance or impact resistance lost?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6414\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"4\" role=\"region\" aria-labelledby=\"elementor-tab-title-6414\"><p>No. Independent laboratory tests conducted by our customers prove that the physical-mechanical properties of a shower tray lightened with LWF technology are equivalent to or even higher than those manufactured with standard dolomite or calcium carbonate fillers.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6415\" class=\"elementor-tab-title\" data-tab=\"5\" role=\"button\" aria-controls=\"elementor-tab-content-6415\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">Do I need to change my production line to manufacture them?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6415\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"5\" role=\"region\" aria-labelledby=\"elementor-tab-title-6415\"><p>No. It is an immediate-implementation technology on existing lines, with zero additional investment in machinery.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-accordion-item\">\n\t\t\t\t\t<h3 id=\"elementor-tab-title-6416\" class=\"elementor-tab-title\" data-tab=\"6\" role=\"button\" aria-controls=\"elementor-tab-content-6416\" aria-expanded=\"false\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon elementor-accordion-icon-left\" aria-hidden=\"true\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-closed\"><svg class=\"e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t<span class=\"elementor-accordion-icon-opened\"><svg class=\"e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-accordion-title\" tabindex=\"0\">How does weight reduction affect the final cost of the shower tray?<\/a>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\t<div id=\"elementor-tab-content-6416\" class=\"elementor-tab-content elementor-clearfix\" data-tab=\"6\" role=\"region\" aria-labelledby=\"elementor-tab-title-6416\"><p>Although light weight filler has a higher unit cost per kilo than raw dolomite, the savings from using fewer kilos of filler per part, resin savings per part, transporting more shower trays per shipment, increased unit plant productivity, and reduced repair rates far outweigh it, lowering the total cost per manufactured tray.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<script type=\"application\/ld+json\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"How much can a low weight shower tray weigh?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>It depends on the dimensions and the target density, but weight reduction reaches up to 40%. For example, a 1200 \\u00d7 900 mm shower tray can go from around 38.5 kg with dolomite to around 28.5 kg with a light weight filler.<\\\/p>\\n\"}},{\"@type\":\"Question\",\"name\":\"Is it necessary to apply gelcoat on a light weight shower tray?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>Yes, it is essential. The density reduction is achieved by creating an internal microbubble structure within the polymerized mass, so the outer layer must be sealed with a gelcoat providing chemical resistance, surface hardness, the desired RAL colour and the required anti-slip properties. For this technology we have developed high-performance ISO-NPG gelcoats, with various textures and finishes, and the most demanding slip-resistance classes.<\\\/p>\\n\"}},{\"@type\":\"Question\",\"name\":\"Does the shower tray warp when reducing its mass?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>No, provided the formulation is chemically balanced. Silanized surface treatment and the formulation of our mineral fillers keep the mass homogeneous during curing, ensuring perfect planar rigidity.<\\\/p>\\n\"}},{\"@type\":\"Question\",\"name\":\"Are mechanical performance or impact resistance lost?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>No. Independent laboratory tests conducted by our customers prove that the physical-mechanical properties of a shower tray lightened with LWF technology are equivalent to or even higher than those manufactured with standard dolomite or calcium carbonate fillers.<\\\/p>\\n\"}},{\"@type\":\"Question\",\"name\":\"Do I need to change my production line to manufacture them?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>No. It is an immediate-implementation technology on existing lines, with zero additional investment in machinery.<\\\/p>\\n\"}},{\"@type\":\"Question\",\"name\":\"How does weight reduction affect the final cost of the shower tray?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"<p>Although light weight filler has a higher unit cost per kilo than raw dolomite, the savings from using fewer kilos of filler per part, resin savings per part, transporting more shower trays per shipment, increased unit plant productivity, and reduced repair rates far outweigh it, lowering the total cost per manufactured tray.<\\\/p>\\n\"}}]}<\/script>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-686a7e6 elementor-widget elementor-widget-heading\" data-id=\"686a7e6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Discover All Light Weight Filler Technology (LWF)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-98f396f elementor-widget elementor-widget-text-editor\" data-id=\"98f396f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>At AITANACHEM <strong>we place our technical laboratory at your disposal to analyse your current formulations, adjust your line\u2019s target density and send you test samples<\/strong> with no obligation. To assess weight reduction in your resin shower trays, <a href=\"https:\/\/aitanachem.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\"><strong><u>get in touch with us<\/u><\/strong><\/a>.<\/p>\n<p>Shower tray weight reduction is just one of the applications of our loght weight technology. Discover all technical details on our <a href=\"https:\/\/aitanachem.com\/en\/mineral-fillers-for-composite\/light-weight-fillers\/\" target=\"_blank\" rel=\"noopener\"><strong><u>light weight mineral fillers<\/u><\/strong><\/a> page and, if you want to explore our full range, consult the <a href=\"https:\/\/aitanachem.com\/en\/mineral-fillers-for-composite\/\" target=\"_blank\" rel=\"noopener\"><strong><u>complete guide on mineral fillers<\/u><\/strong><\/a>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>In the sanitaryware sector, shower trays manufactured with polyester resin and conventional mineral fillers (such as dolomite or calcium carbonate) offer a high-quality surface finish and a warm touch. However, they present a major technical drawback with a high economic impact: their heavy weight. A standard large-format shower tray can easily exceed 50-60 kg, which [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":2311,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[27],"tags":[],"class_list":["post-3267","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mineral-fillers-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.2 (Yoast SEO v28.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Resin shower tray weight reduction: 40% lighter | AITANACHEM<\/title>\n<meta name=\"description\" content=\"Lighten resin shower tray weight by up to 40% with LWF technology. 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